Granulation Machine


Starch Paste Kettle

Basically this unit is used for preparation of starch paste. Hemispherical shape ensures that the heating of the starch paste is uniform and gets more surface area. The tilting type arrangement ensures ease in unloading the paste into any container or vessel. The starch is put in the kettle and water is added till desired thickness is achieved. The kettle is jacketed and is heated till the starch melts and a thick paste is achieved. This paste can be agitated either manually or with the help of an anchor type agitator which will constantly stir the paste so that there will no lumps formation and proper mixing is achieved. Temperature can be set to desired temp by adjusting the thermostat provided and the temperature can be seen in the dial thermometer provided.

Salient Features:

Entire construction in Stainless steel
Semi hemispherical bowl ensure that entire bowl can be emptied by rotating the worm wheel.
Simplified construction enables ease of operation.
Steam or electric heating is possible depending upon the user requirements.
When used with stirrer / anchor the movement of anchor is forward and reverse using cyclic timer.
Stirrer can be supplied at additional cost.


Rapid Mixer

High Shear Mixer Granulator is a versatile Machine developed for mixing as well as granulation of ingredients. The multi-bladed dual speed impeller is fitted close to the base of the mixing bowl whereas the chopper is mounted on the wall of the mixing bowl. Both the impeller as well as the chopper have dual-speed options for gently distributing the granulating solution as it is added and for fluidizing the charge and crating the vortex of the material being mixed by both vertical and horizontal components

Salient Features:

In compliance with CGMP Guidelines.
All contact parts are made of SS 316.
Pneumatic product discharge.
Top lid is pneumatically operated with interlock of failsafe design.
Perfectly engineered mixer & chopper for uniform and
Homogeneous mixing of substances.
Shorter mixing and granulating time.
Effective sealing for leak proof operation.
Easy to clean & maintain.
PLC based operations with color HMI (optional).
Variable frequency drives for both motors (optional).
In-line co-mill (optional).
Basic machine with Pressure switch with interlock for Air Purge application


Ribbon Mixer

Ribbon Mixer

Salient Features:

Available in multiple working volume / capacity
Available in stainless steel and carbon steel
Ribbon agitator for center discharge
One blender can be used for a wide range of batch sizes, ranging from as small as 10% of the rated capacity
Designed for atmospheric & vacuum operation
Centrally located Flush bottom discharge valve
Stuffing boxes with easily disassembled housings. Pure Teflon gland packing is provided
Stainless steel surfaces are polished to desired standards. All exterior non-stainless surfaces are painted with enamel paint


Mass Mixer

Mass Mixer
The Mass Mixer is designed for uniformly mixing of dry and wet material and especially suitable for powder of Pharma- ceuticals, Food, Herbals, Agro Chemicals & Chemicals.

Salient Features:

Design is cGMP – Current Good Manufacturing Practices compliance.
All contact parts AISI 316 & non contact parts AISI 304.
Uniform Mixing with paddle blade stirrer.
Self adjusting sealing arrangement to avoid
entire black particles.
Tilting device for easy unloading and cleaning.
The interlocked acrylic covers of product container, enclosed drive & Overloads relay protection


Fluid Bed Dryer

fluid-bed-dryer

Salient Features:

Short drying time and Low drying temperature Uniform drying
Compact design. Rapid exchange of granules
Heating by electricity/steam air heating systems with SS heat exchangers. Single piece retarding chamber and finger bag chamber with inflatable gasket.
Pneumatic lifting & locking for product container with retarding chamber. Contact parts in Stainless Steel 304 quality or 316 quality or 316L quality
as per user's requirement. Fully automatic bag shaking arrangement
Intrinsically safe earthing mechanism Optional. AHU with Inlet-air filtration system with 20 Micron Coarse Filter,
5 Micron Pre Filter and 0.3 micron HEPA fliters (r) 99.9%) as an option Differential pressure guage across micro-vee and filter bag as an optional.


Tray Dryer

Tray Dryer

In tray dryer, hot air generated by the electric heaters or steam in radiator coils is continuously circulated through the perforated trays with material to be dried. Forced convection heating takes place to remove moisture from the solids placed on trays. Simultaneously, moist air is removed partially. Blower fans or suction devices are installed inside to ensure proper circulation and transfer of heat

Salient Features:

A tray dryer provides a uniform drying process that prevents the materials from getting damaged, this is particularly important in the pharmaceutical industry since the material may be sensitive to heat.
It is used to dry materials like; excipients, tablets, powder, and wet granules to dry.
It is most efficient to dry for sticky materials
Tray drier also used to dry equipment and glassware
It is easy to clean and required less time in product-to-product change- over


Comill

Comill

Salient Features:

Conical Mill, also known as a conical screen mill.
This machine used to reduce the size of material uniformly.
These machines are used in the food, pharmaceutical, and cosmetic industries.


Multimill

Multimill

Salient Features:

Designed for continuous wet or dry granulation.
Beaters & scraper blades made of SS 304 (SS 316 Optional) Easy to dismantle and clean
Beater drive equipped with reversible switch.
Castor wheels provided for mobility.
Flameproof electrical components can be provided at extra cost.


High Speed Turbo Sifter Machine

High Speed Turbo Sifter Machine

Salient Features:

Design is cGMP – Current Good Manufacturing Practices compliance.
All contact parts AISI 316 & non contact parts AISI 304.
Sieving and milling process are in one operation.
Easy movable
Easy to dismantle contact parts for clean.
Enclosed drive for safety.
A C frequency variable speed for sifter and milling drive.


Vibro Sifter

Vibro Sifter

Salient Features:

Design is cGMP – Current Good Manufacturing Practices compliance.
All contact parts AISI 316 & non contact parts AISI 304.
Powerful vibration by gyratory motion by special Vibro motor.
Side outlet & fines discharge.
Easy movable & clean.
Noiseless operation.
Lead free and Silicon seal sieve.
Compact vibratory design for high speed & dust free sieving.
Noiseless and maintenance free machine.
All contact parts and screen made of SS 304 (SS 316 optional)
Low power consumption compared to reciprocating vibratory system.
Easy dismantling and cleaning of contact parts.
Machine available with flame proof and double/triple deck options


Octogonal Blender

Octogonal Blender

Salient Features:

Design is cGMP – Current Good Manufacturing Practices compliance
All Product contact parts AISI 316 & non contact parts AISI 304.
Octagonal shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
Available Capacity model in octagonal blender 25 kg to 5000 kg batch size.
Enclosed rigid drive with reduction gear box and motor.
“A” type rigid structure of the machine with two sides resting of product container.
Product container having discharge with butterfly valve and man hole.
Charging hole with hinged lid with seal for charging and cleaning.
Safety reeling provided for rotating area of product container.
Fixed baffles provided for lumps braking.
Electric controls panel with cycle time


Double Cone Blender

Double Cone Blender

Salient Features:

Design is cGMP – Current Good Manufacturing Practices compliance
All Product contact parts AISI 316 & non contact parts AISI 304.
Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.
Enclosed rigid drive with reduction gear box and motor.
“A” type rigid structure of the machine with two sides resting of product container.
Product container having discharge with butterfly valve and man hole.
Charging hole with hinged lid with seal for charging and cleaning.

The product container rotates on sped 8 RPM.
Safety reeling provided for rotating area of product container.
Fixed baffles provided for lumps braking.
Electric controls panel with cycle time.


V Cone Blender

V Cone Blender

Salient Features:

Design is cGMP – Current Good Manufacturing Practices compliance
All Product contact parts AISI 316/ 316L & non contact parts AISI 304.
‘V’ shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.
Enclosed rigid drive with reduction gear box and motor.
“A” type rigid structure of the machine with two sides resting of product container.

Product container having discharge with butterfly valve and man hole.
2 Nos. Charging hole with hinged lid with seal for charging and cleaning.
Safety reeling provided for rotating area of product container.
Fixed baffles provided for lumps braking.
Electric controls panel with cycle time.


Conta Bin Blender

Conta Bin Blender

Salient Features:

Design is cGMP – Current Good Manufacturing Practices compliance
All Product contact parts AISI 316 & non contact parts AISI 304.
IBC Bin Blender for Ideal dry mixer for lubrication of granules and homogenization mixing and conveying of the material to further process.
Available Capacity: 25 kg to 500 kg batch size.
Interchangeable different capacity IBC Bin can be used on same machine use for mixing.
This is a closed and contained system where by a single step transfer material from Container of the Conta blender is transferred to the tablet press hopper.

In granulation room the dry granules enter to the container for blending through a dust free connection and the same container is loaded over to the blender for blending
Totally dust free. Also another advantage is adaptability of this system to handle more than one size of bunkers or containers so processing of different sizes of production batches in single equipment.
Enclosed rigid drive with reduction gear box and motor in the machine structure.
Hydraulic power pack system for lifting of product bin for mixing.
A suitable reeling around the cage with one entry point for the bin on detachable trolley
The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
IBC Bin having discharge with butterfly valve and trolley for easy mobility. Electric controls panel with cycle time

It can automatically complete lifting, clamping, mixing and descending tasks and can be matched with different specifica- tion pharmaceutical bins to satisfy large batch and various mixing. Batch size variation achievable in 500 Kg. Model for example, is from 75 Kg. to 500 Kg. using two different sizes of containers.


Conventional Coating Pan

Conventional Coating Pan

Conventional coating machine are used to sugar coat tablets, pills, etc in for a variety of industries such as Pharmaceutical, Confectionery, Food and others. They are also used for rolling and heating beans and edible nuts or seeds. The product is to be filled inside the pan. During the rotation motion, coating material is sprayed by spraying system according to the technological process and rational technological process. So process materials (product) are coated due to rotating pan. The coating round pot is rotated by variable speed. At the same time hot air is supplied through inbuilt Hot air blower system which dries rapidly (heating or cooling) and evenly thus forming a solid and smooth surface.


 

Salient Features:

Design is cGMP – Current Good Manufacturing Practices compliance.
All contact parts AISI 316/304 & non contact parts AISI 304.
Conventional coating system for manual film coating and sugar coating.
Machine is designed with fabricated structure fitted with SS enclosure which makes simple, cleanable outside covering and mounted on anti vibration pad.
Closed powerful pan drive with reduction gearbox and motor by variable speed pulley.
Movable hot air blowing system with electric heater.
Easy to replace polishing pan and other size coating pan.


Auto Coater

Auto Coater

Salient Features:

Operations in-between batches are flexible.
Pollution free operations supported by treating the expended air.
Adjustable AC Speed Drive in Perforated Pan.
Technical operating area installed with Exhaust Air Unit & Entire Inler Air Handler.
PLC controlled software & operation for a user friendly experience.
Special diverter assemblage for tablet discharging.
Inlet & outlet duck attached with pneumatically operated damper to control outlet & inlet air.
Process visualization facility with glass contained stainless steel door closed at Pan mouth.
Pan containing FLP fluorescent light for radiance
AC frequency drive of both the blowers control Inlet & Exhaust flow of air.
Adjustable spray guns at front entry arm made of stainless steel